How to Replace Xbox 360 S Heat Sink – DIY Guide
Duration: 45 minutes
Steps: 58 Steps
Hey there! Some older Xbox 360s had a bit of a heat problem. If your console is feeling a bit toasty, let’s swap out that heat sink! You’ll be back to gaming in no time.
Step 1
Don’t worry, those plastic clips are tougher than they look! Just be gentle when taking off the fan vent.
– Get ready to tackle those thirteen clips holding the top vent to the top panel! In the next steps, you’ll be carefully removing it, so let’s roll up those sleeves and dive in!
Step 2
– First things first! Make sure the console is positioned with the “XBOX 360” label facing the right way up, and the faceplate pointing to the left. We’re getting organized here!
– Next, grab your trusty metal spudger and slide it in between the top vent and the top bezel, just a bit towards the back of the Xbox. We’re about to get in there!
– Now, gently twist that spudger away from the console, lifting the edge of the fan vent up until those pesky plastic clips give way. You’re doing great!
Tools Used
Step 3
– Let’s get this party started! Use your trusty metal spudger to slide between the fan vent and the top bezel on the left side of the console. You got this!
– Now, keeping the same energy, use your spudger to gently pry the left side of the top vent away from the top bezel. You’re making great progress!
– Keep on pryin’! Work your way along the left side of the device, freeing those clips one by one. You’re a rockstar!
Tools Used
Step 5
To release each clip, slide a metal spudger under the bottom edge and gently pry it away from the console. This should loosen the clip, making it easy to remove.
– Let’s get started! In the following steps, we’ll walk you through releasing the six clips highlighted in red. It’s easier than you think, and with these simple steps, you’ll be a pro in no time!
Tools Used
Step 6
Turn the console around so the left side is facing you, and the faceplate is looking to the right. You’re doing great!
Listen for a cheerful ‘pop’ – that’s the sound of the clip happily popping free!
– Gently slide a metal spudger through the very first opening on the left edge of the top bezel, right between the bottom of the clip and the left casing, as we’ve gone over earlier.
– At the same time, twist the spudger away from the console and lift up on the top bezel to release that pesky clip.
Tools Used
Step 7
– Just like we did before, gently pop free the last two clips along the left side of the top bezel. You’ve got this!
Step 8
Don’t worry, it’s not stuck! Just gotta give it a little nudge. The top panel will come free of the console soon.
– Take hold of the top panel with both hands and gently lift the left edge high enough to let those pesky clips rest comfortably on the left case.
– If any clips decide to play hard to get and reattach themselves, just grab your trusty spudger and give them a little nudge to undo their mischief.
Tools Used
Step 9
– Turn the console around so the back of the Xbox 360 S is pointing to your right, and the right side is looking right at you.
– Slide a metal spudger into the back-most gap on the right edge of the top bezel, right between the bottom of the clip and the right side.
– As you gently lift the top bezel with your fingers, twist the spudger away from the console to pop that clip free.
Tools Used
Step 10
– Just like we did before, go ahead and unclip those middle and front clips along the right side of the top panel. You’ve got this!
Step 12
Flip your Xbox 360 S so that its bottom is facing you. Let’s get this party started!
– Slide that little latch over to the left, and let the hard drive cover breathe a bit.
– Gently coax the hard drive cover away from the console, like you’re giving it a friendly nudge.
Step 13
The fabric tab is snugly secured to a catch deeper within the hard drive housing. It might require a bit of elbow grease to coax the hard drive out.
– Grab that fabric tab marked with the hard drive size (like ‘250 GB’) and give it a good hold.
– Now, gently pull the hard drive straight out of the console. You’ve got this!
Step 14
Get ready to tackle the next step where you’ll be taking off the bottom vent!
– It’s held snugly to the bottom panel with seven clips, just like the ones you’ve spotted!
Step 15
Let’s give that Xbox 360 S a little spin! Rotate it so the hard drive port is facing up and the faceplate is chillin’ to the left.
Step 16
All the clips along the right and front edges should be free now. If a few other clips decided to join the party and pop loose, that’s totally cool!
– Just like we did earlier, gently pry apart those last two little clips on the bottom right edge. You’re doing great!
Step 17
– Now, let’s give that bottom vent a little lift! Gently pry it away from the bottom bezel, and you’ll be good to go.
Step 18
Get ready to tackle this step! In the upcoming instructions, you’ll be popping off the bottom bezel that’s chillin’ at the base of your console, held in place by four trusty clips. Let’s make it happen!
– Let’s get that clip off! To detach the clips shown in red, carefully slide a metal spudger under the bottom edge. Then, gently pry the clip away from the console – it should come free with a little bit of effort. If you’re having trouble, don’t worry, it’s all part of the process!
Tools Used
Step 19
You might hear a satisfying ‘pop’ sound, which means the clip has released its catch. Keep going, you’re doing great!
Step 20
High five! You’ve got the left side of the bottom bezel completely free. Keep up the good work, you’re almost there!
– Slide a metal spudger into the left middle slit of the bottom bezel, sneaking it right between the bottom edge of the clip and the left case.
– While you’re at it, gently lift the bottom bezel up and twist the spudger away from the console to release that pesky clip.
– Now, just like before, go ahead and release the clip at the front of the bottom bezel’s left edge.
Tools Used
Step 21
Flip the console around so the faceplate is now on the right and the right side of the case is in front of you. Easy peasy!
Now, about that clip—it’s a bit of a stubborn one. Don’t be shy, give your spudger a little extra love to get it in there just right!
Step 22
Step 23
This little clip is different, it’s smaller than the others, so don’t pull it off from above like the rest. Be a little careful with this one, ok?
– Time to get this repair started! Lift the left edge of the bottom bezel up just enough to get some clearance – you’re making great progress!
– Now, take a metal spudger and carefully insert it behind the left edge of the last clip. Gently push the clip away from the right case, and you’ll be one step closer to fixing your device.
Tools Used
Step 24
Hey there! Just a heads up: if you decide to dive deeper into your Xbox 360, you’ll have to break or peel off that warranty sticker on the outer case. Keep in mind that removing this seal might void your Microsoft warranty for parts not directly connected to the logic board. So, tread carefully and happy repairing!
Step 25
Let’s get started by placing the console right-side up, so the faceplate is facing you – easy peasy!
– First, find the two clips that are snugly holding the right and left cases together at the top edge of the console, right behind the Wi-Fi card. You’ve got this!
– Now, with one hand, gently push the left and right cases apart while using a metal spudger to carefully pry those clips away from the case. Teamwork makes the dream work!
Tools Used
Step 27
Turn your Xbox upside down, so the faceplate is looking to the left and the left side is facing you. Let’s get this done!
– As you gently push the left and right cases apart with one hand, take a moment to free that sneaky clip hiding next to the hard drive slot.
Step 29
Feel free to take out those spudgers that are keeping the top and bottom clips apart!
– Let’s get started by inserting the flat edge of a metal spudger between the left and right cases, where the warranty sticker used to be – this is the first step to freeing your device from its outer shell.
– Next, gently pry the left case upwards to create a gap between the two cases, and carefully slide the spudger in toward the left case – you’re making great progress!
– Finally, rotate the spudger upward to release the last clip, and you’ll be one step closer to fixing your device – if you need help, you can always schedule a repair
Tools Used
Step 30
– Let’s get started by releasing one of the clips at the front left corner of the top edge, which holds the left case in place against the faceplate.
Step 31
– Turn the console upside down so the bottom is facing up, ready for action!
– Release the little clip in the front left corner of the bottom edge that’s keeping the left case snug against the faceplate.
– Gently rotate the left case away from the device to pop free the last two hidden clips.
– Now, go ahead and remove the left case like a pro!
Step 32
Flip that console right-side-up, making sure the faceplate is looking fresh and forward!
– Go ahead and pop that clip loose at the front right corner of the top edge—it’s holding the right case snug against the faceplate. You’ve got this!
Step 33
Flip the console over so the bottom is up and the faceplate is looking right at you!
– Give that little clip in the bottom right corner a gentle nudge to release it. It’s the one holding the right case snugly to the front case. You’ve got this!
Step 34
Hey there! Just a quick reminder: the faceplate is still hanging out with the console thanks to a delicate little ribbon cable. So, hold your horses and don’t go trying to yank the faceplate off just yet!
– Gently nudge the left edge of the faceplate upwards to pop those last two clips free, letting the faceplate say goodbye to the right case.
– Carefully peel the faceplate away from the device like you’re taking off a cozy sweater.
Step 35
The locking tab has a bit of a limited range – it’ll only budge about 2 mm, so be gentle!
– Grab your trusty spudger or just your fingernail and gently lift that clear blue tab away from the connector like you’re opening a secret door.
– Give the locking tab on the power switch board cable connector a little nudge toward the top of the console. You got this!
– Now, with a steady hand, pull the power switch cable straight out of the connector. Easy peasy!
– And voilà! The faceplate is now free from the rest of the console. Look at you go!
Tools Used
Step 36
– Let’s get started by removing the two 5.6 mm T8 Torx screws that hold the RF module in place on the metal case.
Step 37
The RF module is still hooked up to the Xbox via a large USB-type connector, so let’s take care of that next.
– Gently tug the board straight out from the Xbox to free it up.
Step 38
– Let’s get that wireless card out! First, unscrew the single T10 Torx screw holding it in place.
– Now, gently pull the Wi-Fi board out of the console. You got this!
Step 39
This is a tamper-evident sticker, but fear not—Microsoft can’t void your warranty as long as you keep everything intact. Enjoy the process!
– Peel off that big white sticker from the metal frame to reveal the hidden screw beneath. It’s like a little surprise waiting for you!
Step 40
– Time to get those five 55.5 mm T10 Torx screws out! They’re holding the right case tight to the metal frame. Let’s do this!
Step 41
Flip your Xbox so the right side is facing up – let’s get this repair started!
– Gently detach the right case by lifting it away from its metal frame. Keep it steady as you go!
Step 42
– Time to unplug the optical drive data cable from its cozy spot at the back of the optical drive.
– Now, let’s gently disconnect the power cable from the back of the optical drive, giving it a little breather.
Step 43
– Gently lift the optical drive out of the Xbox – it’s time to set it free!
Step 44
Flip the console over so the shiny metal case is facing up. You’ve got this!
– Carefully take out the lone 11.3 mm gold T10 Torx screw located in the spot labeled ‘G.’
Step 46
– Alright, let’s give this hard drive cable a little freedom! First, we’ll need to remove that single 9.2 mm T10 Torx screw holding the connector to the bracket.
– Now, gently lift the hard drive cable connector off the bracket. You’re doing great!
Step 47
– Unscrew the 11.3 mm T10 Torx screw that’s keeping the hard drive bracket snug against the metal frame, right by the DC-In port. You’ve got this!
Step 48
– Gently lift the hard drive bracket out of its cozy spot in the metal frame. You’re making great progress!
Step 49
– Time to give that fan cable a little farewell hug! Gently pull its connector off the logic board.
Step 50
– Alright, let’s loosen those screws holding the fan to the heat sink. You’ll find two 11.7 mm Phillips screws – one in the bottom right corner and one in the top left corner of the fan.
– Now, gently lift the fan off the logic board assembly. It’s like giving it a little high-five!
Step 51
– Alright, let’s get this show on the road! Time to detach the logic board assembly. There are 10 screws in total. Five of them are silver T10 Torx screws. They’re the ones in the holes marked ‘M,’ ‘N,’ ‘P,’ ‘R,’ and ‘T.’ You’ll want to use your trusty T10 Torx screwdriver for these guys, they’re 11.3 mm long. Next up, we’ve got four 5.6 mm black T9 Torx screws in the holes marked ‘D,’ ‘E,’ ‘J,’ and ‘K.’ No need to panic, just grab your T9 Torx screwdriver and go to town. Finally, there’s a single 11.3 mm gold T10 Torx screw in the hole marked ‘A.’ You got this!
Step 52
– Alright, let’s get this party started! Give that optical drive retaining bracket a little lift and gently remove it from the logic board. You’ve got this!
Step 53
Getting that logic board assembly out might take a little muscle, but you’ve got this!
– Get a good grip on the heat sink with one hand, and hold the metal frame steady with the other.
– Now, gently lift the logic board assembly out of the metal frame. It’s like giving it a little high five!
Step 54
The logic board is like a delicate flower; it doesn’t take kindly to bumps or scratches! So, keep that screwdriver in check and avoid any slips that could hurt our precious logic board.
Flip that logic board assembly over to get a good look at the heat sink’s x-clamp. It’s time to get cozy with your device!
Worried about giving your logic board a little scratch? No problem! Just slide a spudger or a thin screwdriver through one of the x-clamp holes, right in the gap near the screw post. Give it a gentle pry outward to pop that x-clamp off. Don’t forget to do the same for the other side!
– To keep your logic board safe from ESD damage, make sure to place it on a soft, static-free surface while you work on it – your board will thank you!
– Let’s get started! Begin at the front left corner of the x-clamp and carefully insert a 1.5 mm flathead screwdriver between the heat sink’s peg and the x-clamp’s hook. Take your time and you’ll be a pro in no time!
Tools Used
Step 55
Give that logic board a little twist and turn it 90 degrees to the right!
– Now, let’s release the rear right hook of the x-clamp in the same way we did earlier.
Step 56
Give the logic board a stylish 180-degree counter-clockwise spin!
– Now, let’s loosen the rear left hook of the x-clamp in the same way we did earlier. This will help you make progress with your repair.
Step 57
– Time to get this repair started! Carefully lift the x-clamp off the back of the logic board.
Step 58
With one hand holding the heat sink steady, gently flip the logic board over. You’ve got this!
– Now that you’ve tackled the tricky bits, it’s time to put everything back together—just retrace your steps in reverse. You’ve got this!
– If you ever feel like you need a hand, don’t hesitate to schedule a repair.
– Great job on getting through this guide!