Microsoft Surface Pro 2 Fan Replacement

Duration: 45 minutes
Steps: 9 Steps

Use this step-by-step guide to replace the fans in your Microsoft Surface Pro 2. If your device is overheating or making loud grinding noises, the Microsoft Surface Pro 2 Fans (P/N: KDB04105HB CK91 DF43) may need to be replaced due to extended use or damage from dropping the device. Replacing the fans will prevent further damage from overheating or grinding. This guide is a bit more challenging, as it requires proficiency with a heat gun and an opening tool to remove the screen. Follow the steps carefully, and when you’re done, simply reverse the process to reassemble your device. If you need help, you can always schedule a repair.

Step 1

Step 2

– Warm up the edges of the screen with a heat gun or heating pad. You’re aiming for about an inch from the edge—just enough to loosen up that stubborn glue and make your next step smoother.

Step 3

– Grab a plastic opening tool and a suction cup to help you out. Start by gently slipping one edge of the tool under the corner of the screen.

– Now, take it slow and carefully work your way around the edge of the screen, making sure not to rush.

Step 4

– Gently disconnect the orange cables linking the screen to the motherboard by tugging on the small tabs. Use the nylon spudger to carefully release these cables.

– Let the glue cool down before it touches any other surfaces—patience pays off!

Tools Used
  1. SpudgerMicrosoft Surface Pro 2 Fan Replacement

Step 5

– First, ensure the front-facing camera is completely disconnected before removing the plastic bracket—no shortcuts here! Next, unscrew all 22 screws around the bezel to free it up. Then, carefully detach the left and right brackets; the left has 16 screws and the right has 15, so keep track of where they go. Finally, note that the three types of Torx screws you’ll encounter are T3, T4, and T5—grab the right driver for each to keep things smooth sailing. If you need help along the way, you can always schedule a repair.

Step 6

– With the brackets out of the way, keep them somewhere safe—you don’t want those little guys wandering off.

– Next up, grab your screwdriver and take out the 25 screws (yep, they’re all a bit different) holding the motherboard to the back plate.

Step 7

Step 8

– Flip the motherboard over and find the heat shield, which sits between the two fans at the top of the board.

– Use an opening pick to gently lift the heat shield along its edges and remove it.

– Unscrew the four Torx T5 screws, one at each corner of the heat sink mounting frame.

– Carefully lift the heat sinks off the motherboard, being gentle as you go.

– Before putting the heat sinks back on, make sure to clean both contact surfaces with some isopropyl alcohol and apply a fresh layer of thermal paste.

Step 9

– First, grab your trusty screwdriver and get to work on the top side of the motherboard. Unscrew the three Torx T5 screws holding each of the two fans in place. Easy peasy!

– Next, gently unplug the ribbon cables connecting the fans to the motherboard from their clamps. They’re just a little snug, so take your time!

– Finally, carefully lift the fans out from the underside of the motherboard. Smooth and steady – you’ve got this!

Success!

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